STT

SSZ-23

Si(100)

Contributed by M. A. Camblor and M. J. Díaz-Cabañas

Verified by S. Zones, and by Y. Kubota and R Bandyopadhyay

Type Material [Si64O128]

Method M. A. Camblor, M. J. Díaz-Cabañas, P. A. Cox, I. J. Shannon, P. Lightfoot, P. A. Wright, R E. Morris [1]

Gel Composition SiO2 : 0.51 TMAdaOH : 0.51 HF:10 H2Oa
(TMAdaOH = N,N,N-trimethyl-1-adamantammonium hydroxide)

Source Materials

tetraethylorthosiicate (TEOS), Merck, (>98%)
N,N,N-trimethyl-1-adamantammonium hydroxide (0.435 mol/1000 g)b
hydrofluoric acid (Aldrich, 48% HF)

Gel Preparation (for 5 g product)

(1) [15.60 g TEOS + 86.10 g TMAdaOH (aq. 0.435 mol/1000 g)], stir until ethanol evaporation is completed and until the water is reduced as required to give H2O/SiO2 = 10 after addition of HF c
(2) [(1) + 1.56 g hydrofluoric acid], stir manually d

Crystallization

Vessel: 60 mL stainless steel autoclave with Teflon liner
Time: 11 days
Temperature: 150 ± 2¡C
Agitation: autoclaves rotated at 60 rpm

Product Recovery

(1) Quench autoclaves in cold water; final pH ~ 8
(2) Filter contents; wash the solid with deionized water and dry overnight at 100¡C
(3) Yield: 20 g of solid/l00 g gel (98% based on SiO2)

Product Characterization

XRD: STT (no other crystalline phases); competing phases: CHA, SSZ-31a
Elemental Analysis (wt%): 1.20 N, 13.50 C, 2.16 H, 1.32 F e,f

Crystal size and habit: large plate-like twinned crystals; broad crystal-size distribution with crystals up to 30 x 20 x 2 um
Click here to view XRD pattern

References

[1] M. A. Camblor, M. J. Díaz-Cabañas, P. A. Cox, I. J. Shannon, P. Lightfoot, P. A. Wright, R E. Morris, submitted to Chem. Mater.
[2] S. I Zones, Eur. Patent 231 018 (1987)
[3] S. I. Zones, R A. van Nordstrand, D. S. Santilli, D. M. Wilson, L Yuen, L D. Samparia, Stud. Surf. Sci. Catal. 49 (1989) 299

Notes

a. Final gel composition: In the calculation of the final water to silica ratio two things should be taken into account:
(1) Two water molecules per SiO2 are consumed during the hydrolysis of TEOS and are eliminated from the reaction mixture according to Si(OEt)4 + 2 H2O ® SiO2 + 4 EtOH­
(2) Evaporation of water must be accounted for (see gel preparation). The water to silica ratio has a large effect on the phase selectivity of the crystallization: at low (<6) and high ratios (>15) pure silica CHA and SSZ-31, respectively, crystallize after short heating, although SSZ-23 is the crystallization product after prolonged heating (in the H2O/SiO2 range between 3 and 20). At the reported H2O/SiO2 ratio of 10, SSZ-23 is the only phase observed between 11 and 45 days of crystallization.
b. Concentration of OH-: TMAda OH may be prepared by anion exchange of the iodide, which can be obtained by reaction of 1-adamantamine with an excess of methyliodide at room temperature. In a typical synthesis 1-adamantamine (4.667 g) was dissolved in 50 g of chloroform. Then, 11.350 g of K2CO1.5H2O was added and the mixture was cooled in an ice bath. 13.14 g of CH3I was then added followed the next day by a second portion of CH3I (6.5 g). After 7 days, the mixture was filtered and the solid washed with CHCl3. The iodide was converted to the hydroxide by anion exchange with Dowex 1 resin. The yield in the anion exchange of TMAda-I to TMAdaOH is typically >90-95%.

c. Evaporation of ethanol plus water can be monitored by the change in weight. In this example a total weight loss of 76.61 g was necessary. The time needed for this process depends on many factors (total batch weight, size of the vessel, temperature, etc.) and is typically several hours. Complete evaporation of ethanol may be checked by 1H NMR of the reaction mixture.

d. A white fluid slurry is obtained after addition of HF.

e. Corresponding to [(TMAda+)4.1F- 3.3(OH- )0.8(H2O)1.6][SiO]64 per unit cell (OH- is included for electroneutrality and relates to a small concentration of connectivity defects in the as-made material).

f. Al may be introduced into SSZ-23 either in hydroxide medium (as in Ref. [2] and [3] and, apparently more favorably, in fluoride medium (unpublished results).